ICON is seeking a Senior Product Test Technician to lead the operation, troubleshooting, and continuous improvement of ICON’s product test infrastructure. In this role, you will build and integrate test systems, operate large-scale printing equipment, and fabricate complex test articles to support the design, development, and validation of ICON’s construction technology. This position requires advanced technical expertise, hands-on fabrication skills, and the ability to mentor junior technicians while working closely with engineering teams. The role is based at ICON’s Austin, TX campus.
RESPONSIBILITIES
- Lead operation, optimization, and troubleshooting of ICON’s test infrastructure, including mechanical, electrical, and fluid systems (pumps, valves, compressed air, motors, actuators, etc.).
- Fabricate and integrate complex test articles, equipment, and assemblies (fluid panels, welded structures, harnesses, electrical cabinets, PLCs, and circuit breakers).
- Support the design and build of test stands and infrastructure; document processes and recommend system-level improvements.
- Operate Vulcan and Magma 3D printing systems to support product testing and validation.
- Mentor and coach junior technicians, promoting adherence to safety, SOPs, and quality standards.
- Work cross-functionally with engineering teams to collect test data, produce reports, and recommend design or system upgrades.
- Perform preventive maintenance and coordinate repairs on test infrastructure to ensure system reliability.
- Contribute to continuous improvement of testing methods, fabrication processes, and test infrastructure.
MINIMUM REQUIREMENTS
- High school diploma or equivalent required; Associate’s degree in mechatronics, mechanical engineering technology, or a relevant technical field preferred.
- 5+ years of hands-on technical experience in a relevant field (mechanical/electrical technician, mechanic, electrician, aerospace, construction, military/defense, or similar).
- Proven expertise in troubleshooting complex mechanical, electrical, and fluid systems.
- Skilled in fabrication techniques including welding (AC aluminum, DC steel), machining, assembly, and operation of standard shop tools (torque wrenches, drills, fasteners, gear chains).
- Experience with pumps, AC motors, gears, air compressors, pressure vessels, and lifting equipment.
- Familiarity with PLC systems and electro-mechanical controls (Beckhoff Twincat experience a plus).
- Strong cross-team communication skills, with ability to mentor peers and junior staff.
- Desired: A&P license or technician certification.
PHYSICAL / ENVIRONMENTAL REQUIREMENTS
- Ability to lift 50 pounds unassisted.
- Comfortable working in both lab and field conditions, including extreme environments (heat >100°F, cold/freezing temps, sun, rain, mud, dust, and limited utilities).
- Must be safety-conscious, adaptable, and prepared for hands-on, physically demanding work.
- Strong written and verbal communication skills required.